A striking iron door transforms your entryway from ordinary to unforgettable. With its weight, detail, and presence, it brings an architectural impact that mass-market doors simply lack.
Everything we do at Forever Iron Doors Carolina is built around precision, from the first pencil sketch to the final weld. Our team handles every detail in-house, including design, fabrication, faux finishing, and installation.
If you’re looking for a custom iron door that fits your home and reflects your style, here’s how we make it happen.
Step 1: Initial Consultation
It all starts with a conversation. During your first consultation—either in person or virtually—you’ll meet with one of our experienced design professionals.
We’ll discuss your goals, whether you envision a grand double-door entryway, something sleek and modern, or ornate scrollwork with a timeless feel. You’ll also discuss the practical elements: measurements, security needs, timeline, and budget.
Do you already have a vision? Bring inspiration photos, rough sketches, or anything that reflects your style. This will help us understand the exact look you’re going for from the start.
Step 2: Site Measurements
Next, a certified installer from our team will visit your home to take measurements. We don’t just measure the height and width—we also assess wall depth, swing direction, and the structural condition of the surrounding frame.
If your space requires reframing to accommodate a larger or uniquely shaped door, we’ll discuss the options then and there. Our master carpenters are experts at reshaping entryways without compromising your home’s structural integrity.
Step 3: Design Drafting
Our design artists will draft your custom door using CAD drawings or hand-rendered illustrations. You’ll be able to visualize the door’s shape, scrollwork, iron gauge, glass type, and finishing options.
Whether you want Tuscan elegance, clean contemporary lines, or a Renaissance-inspired showpiece, this is where the details come together.
You’ll have the opportunity to review, revise, and refine the design until it feels right.
Step 4: Final Design Approval
Once you’re happy with the mockup, we’ll finalize every aspect—measurements, materials, color, finish, swing direction, and hardware.
You’ll sign off on the final design before we move to production. At this stage, our team double-checks everything to make sure the specs match your space perfectly.
Step 5: Material Selection
With the design locked in, it’s time to select the materials that will shape your custom door.
You’ll choose elements like:
- Iron gauge and structure for strength and weight
- Glass style—clear, frosted, textured, or decorative—we have 15 styles to choose from
- Finish colors include classic black, oil-rubbed bronze, aged bronze, and coffee, as well as patina
- Handle type, swing style, and lock system
For homeowners in colder or warmer climates, thermal break technology is available to help reduce heat transfer between the inside and outside of the door. It’s an effective way to improve energy efficiency without compromising the design.
All details will be confirmed with your designer to ensure the door looks and functions as you envisioned.
Step 6: Fabrication
This is where raw materials become a work of art. Our skilled metalworkers, welders, and faux painters begin handcrafting the door.
We use a complex finishing process that includes:
- Acid etching for adhesion
- Zinc coating for rust resistance
- Precision welding and seam finishing
- Sanding and oxide coating
- Automotive-grade base coats and artisan faux finishes
- Multiple baking cycles for long-term durability
Glass and hardware are installed last to complete the structure.
Step 7: Quality Inspection
Before your door leaves our shop, it goes through a full inspection.
We check every seam, curve, finish, and hinge. If anything needs to be touched up or fine-tuned, it happens now. Our doors don’t ship until they meet our standards—and yours.
Step 8: Delivery and Installation
Once everything is complete, your iron door will be securely packaged and delivered to your home.
Our certified installers handle everything on-site:
- Carefully remove the old door if needed
- Set and level the new door into place
- Apply professional-grade molding and caulk
- Perform all adjustments so that it swings and seals correctly
Our painters will apply the final touches if you’ve chosen a faux finish.
Work With Professionals Who Understand Craftsmanship
At Forever Iron Doors Carolina, we’re craftsmen who build showpieces. From hand-drawn sketches to hand-applied finishes, we treat each project like a personal commission.
Whether starting with a blank slate or upgrading your existing entryway, our team is ready to help you create something iconic.
Visit our locations page to connect with a design expert near you and begin the journey toward your own custom iron masterpiece.
